Maintenance
MAINTENANCE
Description also available in video format (attached
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Introduction
·
Maintenance is a organized
set of activities that is carried out in order to keep the items in their best
operational condition with minimum cost required
·
It is necessary to keep everything in good
conditions to achieve a desired result
·
It facilitates the quality in services
Objectives
·
To increase the functional reliability of
production
·
To enable desired quality
·
To maximize the useful life of equipment's
·
To minimize the production cost
·
To reduce the frequency of interruptions
·
To increase the safety of manpower
Maintenance
Cost
·
Any cost incurred by an individual to keep
their assets in good working conditions
·
Due to breakdowns, both the machinery &
manpower are left idle, per force
·
This result in
o
Production delay
o
Delay in schedule
o
Emergency repairs
·
Sometimes these maintenance cost exceed the
cost of inspection, service and scheduled repairs
·
The Costs associated with maintenance are
o
Downtime cost due to equipment breakdown
o
Cost of material used in repair
o
Cost of labor and overheads
o
Replacement cost for machines
Types
of Maintenance
o Planned maintenance
o
Preventive Maintenance
§ Proper identification of all the items, documents and
coding
§ Inspection of equipment at regular intervals
§ Proper cleaning and lubrication of equipment's
§ Failures are analyzed in order to eliminate future
failures
o
Corrective Maintenance
§ Organized maintenance work intended to restore a failed
unit
§ It is a one type job and each corrective maintenance activity
undertaken should be completed fully
§ Emphasis is on obtaining full information of all
breakdown and their causes
o
Predictive Maintenance
§ Predicting the failure before it occurs
§ Identifying the root causes for those failures symptoms
§ Eliminating those causes before they result in damage to
the equipment
o Unplanned
Maintenance (Emergency Maintenance)
Video
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